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MICROFLUIDIC MANUFACTURING

Manufacturing of Life Science Innovations

Bondus specializes in manufacturing of polymer microfluidic devices for diagnostic, biotech, and analytical applications. We produce customer-specific components and assemblies, including point-of-care diagnostic consumables, flow cells, manifolds, and cell culture solutions.

From initial prototypes to volume production, we manufacture to your design specifications. Our in-house CNC machining, coating, and bonding capabilities bring all key production processes together under one roof, ensuring a streamlined path from prototype to finished product.

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Type of microfluidic products we manufacture

Looking for a manufacturer for your microfluidic device or fluidic assembly? These product examples show how Bondus translates your design specifications into components for diagnostics, life sciences and analytical instruments.

Core capabilities for microfluidic manufacturing

Bondus has a well-equipped toolbox of manufacturing technologies to turn any microfluidic design into a functional product. Our multiple coating and bonding capabilities allow us to work with a broad range of materials, microstructures, and component sizes. Explore how we combine precision machining, functionalisation, and assembly to manufacture high-quality, market-ready products.

Example of CNC machined microstructures

Microfluidic CNC machining

Precision machining of microstructures in engineering-grade polymers, with high dimensional accuracy and an optically clear surface finish.

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atmospheric plasma surface treatment at Bondus

Plasma surface treatment

Surface preparation to improve wettability, adhesion, and cleanliness, supporting subsequent production processes and the functionality of the final product.

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Foils cut to size by Bondus for material processing

Material processing

Processing polymer plates and foils into defined geometries, tailored to the functional and manufacturing requirements of your product.

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Example manifold with integrated micro-valves and fluid connectors

Integration

Incorporation of functional components, including valves, sensors, electrodes, fluid connectors, and membranes, into microfluidic devices.

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Manufacturing services

Put our manufacturing capabilities to work at whichever stage your product requires. Whether you need prototypes to evaluate your design, want to test different materials and production methods, or are ready for volume production of components and consumables, Bondus has the expertise and capacity to handle it for you.

Bondus service for prototyping microfluidic devices

Prototyping services

We produce design iterations to test different materials, microstructure geometries, coating options, and bonding methods before moving on to repeat manufacturing.

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Bondus contract manufacturing services for microfluidic devices

Contract manufacturing

Recurring production of diagnostic consumables, manifolds, and microplates using validated manufacturing processes.

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From raw material to scalable production

The visual below illustrates Bondus’ approach to manufacturing new products. Starting with non-toxic materials, our modular machinery can be flexibly configured to integrate all required production steps into an automated process. The result is a precision-bonded microfluidic product with its microstructures fully intact. With our modular machinery, we can produce efficiently at any scale, from small batches for prototyping to large volumes for market launch, using the same core technology. This ensures a validated and reliable manufacturing process from day one, reducing complexity and accelerating your time to market.

Manufacturing for your life science application

The microfluidic products we manufacture serve a wide range of applications across diagnostics, biotech, and analytical systems. Explore their use in point-of-care diagnostics, lab-on-chip systems and biosensors.

Looking to integrate a microfluidic manifold into your analytical instrument? 
Talk to our team about our OEM integration capabilities.

Controlled production and documented quality

Bondus combines 90 m² of ISO 7 cleanroom space with an ISO 13485 certified Quality Management System. Quality control, batch documentation, and traceability support regulatory compliance for your microfluidic device.

View our quality standards and ISO 13485 certificate

Discuss your next production step

Do you need prototypes, small production runs, or volume production for your product? Tell us about your device, its application, and the manufacturing processes you need support with. If available, please share a drawing or specifications, your preferred material, expected quantities, and timeline. These details help our team determine the right manufacturing approach.


Discuss your manufacturing project

BONDUS: ACCELERATING MICROFLUIDICS 
FROM PROTOTYPE TO PRODUCTION

Example of a microplate for organoid and spheroid culture manufactured by Bondus

Frequently asked questions

about manufacturing of microfluidic devices.

Microfluidic device manufacturing combines the production of components with microstructures with assembly steps such as functionalisation and bonding. Bondus manufactures polymer components and assemblies for diagnostics, lab-on-chip applications and analytical instruments. Explore our microfluidic devices and flow cells and manifolds to see product examples.

Microfluidic bonding joins layers to close microstructures such as channels and reservoirs in a fluidic device. Choosing a suitable method requires assessing the materials, geometry, reagents and operating conditions. Bondus uses Bondus Direct Bonding method, ultrasonic welding, UV adhesive bonding and thermal bonding. Read more about our microfluidic bonding capabilities and discuss which route fits your application.

Moving to repeat production starts with evaluating the design, materials and manufacturing process against your product requirements. Channel geometry, bonding, functionalization, inspection and documentation all affect that route. Bondus offers prototyping services to evaluate design iterations and contract manufacturing for recurring production. Discuss your expected quantities and requirements with our team to assess the next step.