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What will you build?

Consumables for point-of-care testing

The microfluidic consumable is loaded with biomarkers and reagents with a nanoliter spotting process. After this, the cartridge is bonded with a lid and visually inspected. The bonding process must be gentle, so that biomarkers remain intact

The polymer part is realized by injection molding by a sub-supplier, ensuring repeatable dimensions and a scalable process for large quantities 

Direct bonding Spotting Injection molding

Microfluidic flow cells

A variety of flow cells is manufactured by Bondus, ranging from polymer flow cells bonded with polymer lids, foils, or glass lids

In addition, some flow cells include an added functionality by integration of for example electrodes or silicon sensor chips directly into the fluidic channels

The microstructured devices can be realized by an injection molding partner, or by in-house CNC micro-machining

Adhesive bonding Electrodes Sensor integration

Bonded manifolds with integrated valves

Bonded manifolds are efficient distribution blocks for fluids and gasses. The integration of valves into a manifold can lead to increased reliability and robustness, as well as a more compact and cost-effective product 

This specific 4-layer manifold contains a variety of valves from Staiger GmbH, included their 5mm diameter 2-way media-separated valves for liquids

The structures are typically CNC machined, but can also be injection molded for higher production quantities

Bonded manifolds can realized with adhesive bonding as well as direct bonding, whichever suits the application best

Direct bonding Adhesive bonding CNC machining

Droplet generators

Droplet generators require the tiniest junctions in order to generate droplets of microscopic sizes

The injection molded products are supplied to Bondus by a specialized microfluidics molder. 

Bondus' direct bonding is employed, so that no adhesive layer thickness remains

Direct bonding Injection molding